MES for industrial instrumentation

Hundreds of SKUs. One version of the truth.

Instrument makers manage huge product ranges, frequent change and customer-specific requirements. ProcessIQ keeps every build on the right instruction without relying on engineering for every update.

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Illustrative

Industry insight

In instrumentation, the order code is the product. Every option has to be built, and proven.

Instrument makers sell highly configurable products, and every combination of options becomes another variant to build correctly. Many instruments are destined for hazardous areas, where certification schemes assess the manufacturer’s quality system as well as the product, and production has to stay consistent with the certified design. Customers increasingly expect traceable calibration and material certificates with every unit. So each instrument needs the right build, the right test and the records to prove both.

Order codes multiply variants

A single instrument model can be ordered in countless combinations of materials, ranges, outputs, approvals and certificates, each set by its own order code.

Hazardous-area certification

ATEX is mandatory in the EU and IECEx is recognised internationally. Certification looks at the manufacturer’s quality system, not just the product.

Calibration you can trace

Customers expect calibration certificates traceable to national standards, unit by unit.

Material traceability

Wetted parts often need material certificates, so every component has to be traceable from receipt to shipment.

ProcessIQ turns each order code into the right instruction and BOM, controls the steps that matter for certification, captures calibration and test results against limits for every serial number, and keeps the complete record behind each certificate.

Sources: ATEX Directive 2014/34/EU; IECEx System; instrument manufacturers’ published product data.

Your challenges

A long tail of products, and constant change.

TodayWith ProcessIQ

Hundreds of SKUs, many in low volumes One master instruction configured across product families
Customer and regional requirements that vary build to build Variant-specific steps shown automatically for each order
Engineering as the bottleneck for every instruction update A document control workflow so the right people can revise
Legacy systems that can’t show images or video Modern, visual instructions operators actually follow